Hydraulic Layout & Pressure Analysis
Complete hydraulic modeling from pump to end plug. We calculate pressure losses, flow rates, and emitter uniformity coefficients for every zone of the heap to ensure equal solution application.
Engineering & System Design
Heap Leach System Engineering & Design Support
Ore-Max provides engineering design support for complete heap leach irrigation systems — from hydraulic modeling and emitterline spacing to header sizing and pressure regulation.
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Interactive model of a heap leach pad with Max-Emitterline distribution. Drag, scroll, or tap hotspots to explore.
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Interactive model of a heap leach pad with Max-Emitterline distribution. Drag, scroll, or tap hotspots to explore.
- 35+
- Years engineering heap leach systems
- Pump-to-Plug
- Complete hydraulic modeling
- 5-Step
- End-to-end design process
- Turnkey
- Design through commissioning
Engineering Services
Ore-Max provides comprehensive engineering support for new heap leach projects and existing system optimization.
Component Selection & Specification
We specify the correct pipe sizes, fittings, pressure regulators, filters, and emitterline configurations for your ore type, heap geometry, and application rate requirements.
Emitterline Layout Design
Optimal emitter spacing, row spacing, and application rates are determined based on ore permeability, heap height, and target leach cycle duration. We account for side-slope and flat-pad geometry.
System Expansion Planning
Modular design standards allow phased expansion without redesigning the distribution network. We plan header sizing and valve locations to accommodate future lift additions.
Installation Guidance & Field Support
Ore-Max engineers provide installation drawings, field inspection services, and startup support to ensure the system is built and commissioned correctly.
Troubleshooting & Optimization
For existing systems with performance issues, we conduct field evaluations, pressure testing, and flow uniformity assessments to identify and correct problems.
Sample Packet
Heap Leach Design Report
Hydraulic model · BOM · Installation drawings
What you receive
See a sample design deliverable
Every Ore-Max design engagement ends with a production-ready packet your contractor can build from. Preview the structure and depth of a real deliverable before you start.
- Full hydraulic model with pressure and flow calculations per zone
- Complete component specification with part numbers and quantities
- Emitterline layout drawings and pad geometry
- Installation sequence with field inspection checkpoints
Design Process
Our systematic approach ensures every system is designed for maximum performance and minimum operating cost.
- 1
Project Information Gathering
We collect ore type, heap geometry, application rate targets, water chemistry, and site constraints to establish design parameters.
- 2
Hydraulic Modeling
Pressure and flow calculations are performed for each distribution zone, selecting pipe sizes and pressure regulators to achieve uniform application.
- 3
Component Specification
We specify every component from the pump outlet to the emitter end plug, with part numbers, quantities, and installation notes.
- 4
Design Review & Approval
The design is reviewed with your engineering team and adjusted based on site-specific constraints or preferences before final approval.
- 5
Supply & Installation Support
Ore-Max supplies all specified components and provides installation drawings, field inspection, and startup commissioning support.
Related Resources
Learn more about the technical principles behind Ore-Max system design.
Request a System Design Consultation
Our engineers are available to discuss your project requirements and provide a preliminary system design and quote at no charge.