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Proven field outcomes

Success Stories: Max-Emitter In The Field

Real-world case studies and testimonials from mining operations that have improved heap leach recovery using Ore-Max drip irrigation systems.
+26%
Gold recovery uplift, South American operation
+25%
Copper recovery uplift, U.S. operation
−50%
Fresh water use, Chilean nitrate operation
25+ yrs
Ore-Max heap leach operating record

Where the gains come from

Three engineering choices that move recovery

The numbers below are not marketing — they are reported by operators after they converted from sprinklers or conventional drip to Ore-Max heap leach systems. Three design choices do most of the work.

Uniform solution distribution

Pressure-compensating emitters and full-pad coverage deliver lixiviant where the ore actually sits — instead of channelling through hot spots.

Plugging-resistant flow paths

Mining-grade emitters with oversized screens and turbulent flow paths keep dripping in iron, gypsum, and grit chemistries that close conventional emitters down.

Side slope & full-pad coverage

Drip collars and pressure regulators let operators leach side slopes and steep terraces that sprinkler systems leave behind — recovering ore most pads stop charging for.

Field case studies

Real operations, reported results

Each case study below comes from an active or recently active heap leach operation. Click through for the operating context, the change, and the measured outcome.

After Max-Emitter Conversion, 7 New Monthly Production Records Set — Gold Extraction Increases 26%
Featured case study

Gold Mining

After Max-Emitter Conversion, 7 New Monthly Production Records Set — Gold Extraction Increases 26%

After Max-Emitter conversion in 2003 at a major South American gold mine, 7 consecutive monthly production records were set. First quarter 2004 results confirmed a 26% gold extraction increase compared to pre-Max-Emitter performance.

26%

Gold Extraction Increase

Read the full case study
Max-Emitter Conversion Increases Copper Extraction 18% And Brings Electrowinning Tankhouse To 100% Capacity

18%

Max-Emitter Conversion Increases Copper Extraction 18% And Brings Electrowinning Tankhouse To 100% Capacity

Copper Mining

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Max-Emitter Conversion Results In 10% Gold Extraction Increase At Major U.s. Gold Operation

10%

Max-Emitter Conversion Results In 10% Gold Extraction Increase At Major U.s. Gold Operation

Gold Mining

Read Full Story
Max-Emitter Results In 25% Copper Extraction Increase — Proven In Repeated Identical Tests

25%

Max-Emitter Results In 25% Copper Extraction Increase — Proven In Repeated Identical Tests

Copper Mining

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Max-Emitter Improves Mineral Extraction And Reduces Fresh Water Consumption 50% In Chile Nitrate Operation

50%

Max-Emitter Improves Mineral Extraction And Reduces Fresh Water Consumption 50% In Chile Nitrate Operation

Nitrate Mining

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Max-Emitter Outperforms Competition In Peru Gold Mine Test With Only 5% Plugging

Only 5%

Max-Emitter Outperforms Competition In Peru Gold Mine Test With Only 5% Plugging

Gold Mining

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Across the heap-leach world

Gold, copper, nitrate, and oxide ores — same emitter, same recovery story.

Ore-Max heap leach systems are running in North America, South America, Africa, Asia, and Australia — in climates from the Atacama to the Arctic Circle. The case studies above are a sampling of the operating record.

25+
Years operating record
5
Continents in production
+26%
Peak recovery uplift (gold)
−50%
Peak water reduction

Why the results look this way

The engineering behind the numbers

The case studies show the result; these pages show the design choices that produce it.

Run the numbers on your operation

See what +25% looks like on your pad

Tell us about your ore body, pad geometry, and current emitter setup. We'll share comparable case studies and model the recovery uplift before you commit to anything.